2-BUTANONE (MEK)
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| Method number: | 1004 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| MEK: | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Target concentration: OSHA PEL: ACGIH TLV: |
200 ppm (590 mg/m3) TWA 200 ppm (590 mg/m3) TWA 200 ppm TWA 300 ppm STEL/C | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| MIBK: | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Target concentration: OSHA PEL: ACGIH TLV: |
100 ppm (410 mg/m3) TWA 100 ppm (410 mg/m3) TWA 50 ppm TWA 75 ppm STEL/C | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Procedure: | Active samples are collected by drawing workplace air through
SKC Anasorb CMS (carbon molecular sieves) sampling tubes with
personal sampling pumps. Diffusive samples are collected by exposing
either SKC | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Recommended sampling time and sampling rate: |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| SKC CMS sampling tube: SKC 575-002 Passive Sampler: 3M 3520 OVM: |
240 min at 50 mL/min (12 L) 240 min 240 min | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Reliable quantitation limit (RQL) and standard error of estimate (SEE): |
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| *For samples where sampling site atmospheric pressure and temperature are known. When either or both of these values are unknown, see Section 4.4 for applicable standard errors of estimate. | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Special requirements: | Report sampling site pressure and temperature when using diffusive samplers. Refrigerate samples for MEK and MIBK upon receipt at laboratory. | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Status of method: | Evaluated method. This method has been subjected to the established evaluation procedures of the Methods Development Team. | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| September 2000 | Warren Hendricks | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Methods Development Team
Industrial Hygiene Chemistry
Division
OSHA Salt Lake Technical Center
Salt Lake City UT
84115-1802
1. General Discussion
1.1 Background
1.1.1 History
Workplace determination of 2-butanone (methyl ethyl ketone, MEK) and of hexone (methyl isobutyl ketone, MIBK) is of considerable interest to OSHA. Both MEK and MIBK rank in the top 15 most requested organic solvent analytes for samples received at SLTC. This work was performed to provide OSHA with convenient active and diffusive sampling methods to monitor workplace air for these chemical hazards. The two chemicals were evaluated simultaneously to conserve SLTC resources. Evaluation of MEK revealed certain sampling and analytical problems, such as storage instability and sample extraction difficulties, that are addressed in this method. Evaluation of MIBK was straightforward and uneventful.
Current active sampling methods for MEK specify use of one of the
following three sampling media and techniques: 1) two silica gel
sampling tubes connected
The active sampling medium evaluated in this work (SKC Anasorb
CMS) permits collection of a
Anasorb 747 sampling tubes were tested, but were found to be
unsatisfactory for use in this method. Small Anasorb 747 (140/70 mg
sections) sampling tubes did not have sufficient capacity to permit
a four-hour MEK sample in the presence of MIBK. Large Anasorb 747
(400/200 mg sections) sampling tubes have sufficient capacity, but
ambient MEK storage stability was poor. Anasorb 747 is the sorbent
contained in SKC
1.1.2 Toxic effects 3 (This section is for information only and should not be taken as the basis of OSHA policy.)
MEK
ACGIH's Documentation of the TLVs reports mild eye, nose, and
throat irritation from exposure to MEK at 100 to 200 ppm.
MIBK
ACGIH reports that MIBK is an irritant to the eyes, nose, throat, and skin. An odor threshold of 0.3 to 0.7 ppm has been reported. Headache and nausea are common complaints of MIBK exposure. Exposure to high concentrations could result in death because of its narcotic effects. Liver and kidney effects have been reported.
ACGIH, in the 1996 supplement to the Documentation of the TLVs 4, stated that dermal and gastrointestinal absorption of MIBK could be significant. The BEI Committee recommended monitoring of MIBK in urine at the end of the work shift as an indicator of recent exposure to MIBK. The recommended BEI value is 2 mg/L MIBK in urine. Adjustment for creatinine is inappropriate.
1.1.3 Workplace exposure 5
MEK
MEK is used as a solvent in the surface coating industry and in dewaxing of lubricating oils. It is used in the manufacture of colorless synthetic resins, artificial leather, rubbers, varnishes and glues. It is commonly used with other solvents such as acetone, ethyl acetate, hexane, toluene, and alcohols.
MIBK
MIBK is used as a solvent in synthetic resinous paints, lacquers, aircraft dopes, and varnishes. It is also a solvent for adhesives and rubber cement. It is used as a denaturant for ethyl alcohol, and to extract pharmaceuticals and uranium fission products.
1.1.4 Physical properties and descriptive information 6,7
MEK
| CAS number: | 78-93-3 | vapor pressure: | 10.3 kPa at 20°C |
| IMIS number: | 0430 | flash point: | -4°C (closed cup) |
| molecular weight: | 72.10 | odor: | acetone-like |
| boiling point: | 79.6°C | lower explosive limit: | 1.8% (by volume) |
| melting point: | -86°C | synonyms: | butan-2-one; MEK |
| appearance: | colorless liquid | solubility: | water, all common industrial organic solvents |
| specific gravity: | 0.805 at 20°C | ||
| molecular formula: | C4H8O |
MIBK
| CAS number: | 108-10-1 | vapor pressure: | 2.0 kPa at 25°C |
| IMIS number: | 1385 | flash point: | 18°C (closed cup) |
| molecular weight: | 100.16 | odor: | pleasant, sweet |
| boiling point: | 115.8°C | lower explosive limit: | 1.4% (by volume) |
| freezing point: | -84.7°C | synonyms: | |
| appearance: | colorless liquid | ||
| specific gravity: | 0.8017 at 20°C | solubility: | 1.91 g/mL in water,miscible with many organic solvents |
| molecular formula: | C6H12O |
| structural formulas: | MEK |
MIBK |
This method was evaluated according to the OSHA SLTC "Evaluation Guidelines for Air Sampling Methods Utilizing Chromatographic Analysis"8. The Guidelines define analytical parameters, specify required laboratory tests, statistical calculations and acceptance criteria. The analyte air concentrations throughout this method are based on the recommended sampling and analytical parameters. Air concentrations listed in ppm are referenced to 25°C and 101.3 kPa (760 mmHg).
1.2 Limit defining parameters
1.2.1 Detection limit of the analytical procedure
The detection limits of the analytical procedure are 4.90 pg for MEK and 3.13 pg for MIBK. These are the amounts of analyte that will give a detector response that is significantly different from the response of a reagent blank. (Section 4.1)
1.2.2 Detection limit of the overall procedure
The detection limits of the overall procedure are shown in Table 1.2.2. These are the amounts of analytes spiked on the respective sampler that will give detector responses that are significantly different from the responses of respective sampler blanks. (Section 4.2)
|
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| MEK
|
MIBK
| ||||||
| sampler | ng | ppb | µg/m3 | ng | ppb | µg/m3 | |
|
| |||||||
| SKC CMS SKC 575-002 3M 3520 |
244 388 230 |
7 33 10 |
20 96 29 |
129 376 281 |
3 28 11 |
11 115 43 | |
|
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1.2.3 Reliable quantitation limit
The reliable quantitation limits are shown in Table 1.2.3. These are the amounts of analytes spiked on the respective samplers that will give detector responses that are considered the lower limits for precise quantitative measurements.(Section 4.2)
|
| |||||||||
| MEK
|
MIBK
| ||||||||
| sampler | ng | ppb | µg/m3 | EE | ng | ppb | µg/m3 | EE | |
|
| |||||||||
| SKC CMS SKC 575-002 3M 3520 |
813 1295 766 |
23 109 33 |
68 320 98 |
98.5 90.4 105.3 |
430 1255 937 |
9 94 35 |
36 384 144 |
111.7 81.0 86.4 | |
|
EE is extraction efficiency | |||||||||
1.2.4 Instrument calibration
The standard errors of estimate are 64 µg/sample for MEK and 47 µg/sample for MIBK over the range of 1900 to 14250 µg/sample for MEK and 1300 to 9753 µg/sample for MIBK. This range corresponds to 0.25 to 2 times the target concentration for SKC CMS sampling tubes. This is the sampler with the highest mass loading. (Section 4.3)
1.2.5 Precision (Section 4.4)
SKC CMS sampling tubes
The precisions of the overall procedure at the 95% confidence
level for the ambient temperature
Diffusive samplers
The precisions of the overall procedure at the 95% confidence
level for the ambient temperature
|
| ||||
| SKC 575-002 Passive Sampler |
3M 3520 OVM
| |||
| known condition | MEK precision(±%) |
MIBK precision(±%) |
MEK precision(±%) |
MIBK precision(±%) |
|
| ||||
| both T&P only T only P neither T nor P |
17.9 18.8 23.4 24.1 |
17.7 18.7 23.3 24.0 |
16.3 17.3 22.2 23.0 |
15.7 16.8 21.8 22.6 |
|
| ||||
1.2.6 Recovery
The recovery of MEK and of MIBK from samples used in
|
| ||||
| sampler | storage temp | MEK | MIBK | |
|
| ||||
| SKC anasorb CMS Tubes SKC 575-002 3M 3520 |
ambient refrigerated ambient |
84.9 91.3 96.4 |
93.2 88.1 102.6 | |
|
| ||||
1.2.7 Reproducibility
Six samples for each of the three samplers evaluated in this method were collected from a controlled test atmosphere and were submitted to OSHA SLTC for analysis. The samples were analyzed utilizing a draft copy of this procedure for instruction. They were analyzed following 2 days of storage at 4°C. No individual sample result deviated from its theoretical value by more than the precision reported in Section 1.2.5. (Section 4.6)
2. Sampling Procedure
All safety practices that apply to the work area being sampled should be followed. The sampling equipment should be attached to the worker in such a manner that it will not interfere with work performance or safety.
2.1 Apparatus
2.1.1 SKC Anasorb CMS sampling tubes
Samples are collected with 7-cm × 4-mm i.d. × 6-mm o.d. glass
sampling tubes packed with two sections of SKC Anasorb CMS. The
front section contains 150 mg and the back section contains 75 mg of
CMS. The sections are held in place with glass wool plugs. For this
evaluation, commercially prepared Anasorb CMS sampling tubes were
purchased from SKC Inc. (catalog no.
Samples are collected using a personal sampling pump calibrated, with the sampling device attached, to within ±5% of the recommended flow rate.
2.1.2 SKC
Samples are collected with either SKC
A thermometer and a barometer are used to determine the sampling site air temperature and atmospheric pressure.
2.2 Reagents
None required.
2.3 Technique
2.3.1 SKC Anasorb CMS sampling tubes
Break off the ends of the flame-sealed sampling tube, to provide
an opening approximately half the internal diameter of the tube,
immediately before sampling. Wear eye protection when breaking tube
ends. Use
The smaller section of the sampling tube is used as a back-up and
it is positioned nearest the sampling pump. Attach the tube holder
to the sampling pump with flexible
Draw air to be sampled directly through the inlet of the tube holder. The air being sampled should not pass through any hose or tubing before entering the sampling tube.
After sampling for the appropriate time, remove the sampling tube
and seal it with plastic end caps. Seal each sample
Submit at least one blank sample with each set of samples. Handle the blank sampler in the same manner as the other samples except draw no air through it.
Record sample air volume (liters), sampling time (minutes) and sampling rate (mL/min) for each sample, along with any potential interferences on the OSHA-91A form.
Submit the samples to the laboratory for analysis as soon as possible after sampling. Store the samples in a refrigerator if a delay is unavoidable. Ship any bulk samples separate from the air samples.
2.3.2 SKC
Remove the sampler from the clear, air-tight bag just before
sampling is to begin. CAUTION - The monitor begins to sample
immediately when it is removed from this bag. Keep the
Record the start time on the sampler label and on the Form OSHA-91A.
Attach the sampler to the worker near his/her breathing zone with the perforations in the sampler facing forward. Assure that the area directly in front of the sampler is unobstructed throughout the sampling period.
At the end of the sampling period, immediately detach the sampler
from the worker and attach the cover with the
Prepare a blank by removing an unused sampler from its clear
package and immediately attaching a cover with the
Seal each sampler with an OSHA-21 form.
Verify that the sampling times are properly recorded on the OSHA-91A form for each sample. Also, identify blank samples on this form.
Record the sampling site temperature and atmospheric pressure on the Form OSHA-91A.
List any compounds that could be considered potential interferences, especially solvents, that are being used in the sampling area.
Submit the samples to the laboratory for analysis as soon as possible after sampling. Store the samples in a refrigerator if a delay is unavoidable. Include all port plugs and PTFE tubes as they are used in the laboratory analyses. Ship any bulk sample(s) in a container separate from the air samples.
2.3.3 3M OVMs (In general, follow the manufacturer's instructions supplied with the samplers.)
The monitors come individually sealed in small metal cans. Just before sampling is to begin, remove the plastic lid from the can and lift up on the revealed ring. Pull back on the ring to open the can. Discard the metal top of the can and remove the monitor. CAUTION - The monitor begins to sample immediately when the can is unsealed.
Keep the two closure caps with attached port plugs, cup and PTFE tubes in the can for later use. Close the can with the plastic lid.
Record the start time on the back of the monitor and on the OSHA-91A form.
Attach the monitor to the worker near his/her breathing zone with the white face forward. Assure that the area directly in front of the sampler is unobstructed throughout the sampling period. Do not remove the white film and ring from the monitor until the sampling period is terminated.
At the end of the sampling period, detach the monitor from the
worker and remove the white film and retaining ring. Immediately
snap a closure cap onto the primary (top) section of the monitor
(where the white film and ring were removed). It is critical that
this step be done as quickly as possible because the sampling rate
is more than five times greater without the white film in place.
This can be an important consideration, especially for
The following steps should be performed in a low background (uncontaminated) area for a set of monitors as soon as possible after sampling.
Prepare a blank by removing a new sampler from its can. Immediately remove the white film and ring and then immediately attach a closure cap onto the unused monitor.
For each monitor (one at a time), separate the primary (top) and secondary (bottom) sections of the monitor using the edge of a coin as a pry.
Securely snap a cup onto the bottom of the primary section.
Snap a closure cap onto the secondary section of the monitor and assure that the attached port plugs are placed firmly into the port holes.
Return the sampler sections with closure caps and cup in place to the metal can containing the PTFE tubes (which will be used by the laboratory). Close the can with the plastic lid, and seal it with an OSHA-21 form.
Verify that the sampling times are properly recorded on OSHA-91A form for each sample. Also, identify blank samples on this form.
Record the sampling site temperature and atmospheric pressure on the OSHA-91A form.
List any compounds that could be considered potential interferences, especially solvents, that are being used in the sampling area.
Submit the samples to the laboratory for analysis as soon as possible after sampling. Store the samples in a refrigerator if a delay is unavoidable. Ship any bulk sample separate from the air samples.
2.4 Sampler capacity (Section 4.7)
2.4.1 The sampling capacity of the front sections of SKC Anasorb CMS sampling tubes was tested by sampling a dynamically generated test atmosphere of MEK and MIBK (1131 mg/m3 or 384 ppm MEK, and 774 mg/m3, or 189 ppm MIBK) at an absolute humidity of 13.9 milligrams of water per liter of air (74% relative humidity at 22°C). The samples were collected at 50 mL/min. The 5% breakthrough sampling time for MEK was determined to be 300 min. No breakthrough of MIBK was observed, even after samples were collected for 600 min.
|
| ||
| MEK | MIBK | |
|
| ||
| SKC 575-002 3M 3520 |
16.88 32.59 |
13.62 27.00 |
|
| ||
2.4.2 The sampling rate and capacity of SKC
2.5 Extraction efficiency (Section 4.8)
It is the responsibility of each analytical laboratory to determine
extraction efficiency
The mean extraction efficiencies of MEK and MIBK from dry media
over the range of the RQL to 2 times the target concentrations are
shown in Table 2.5. The extraction efficiency for MEK was affected by
the presence of water. This effect was caused by the instability of
MEK on wet
|
| |||||||
| MEK
|
MIBK
| ||||||
| medium | RQL(µg) | 2×(µg) | EE(%) | RQL(µg) | 2×(µg) | EE(%) | |
|
| |||||||
| Anasorb CMS SKC 3M 3520 OVM |
0.81 1.28 0.76 |
14250 4750 9500 |
100.3 92.2 98.0 |
0.42 1.27 0.94 |
9753 2601 5201 |
102.3 92.9 96.5 | |
|
| |||||||
Extracted MEK samples with punctured septa gave results more than 10% lower than MEK samples with intact septa upon standing in an autosampler rack for a day. The loss was attributed to volatility of MEK, room temperature, and septa condition rather than chemical reactivity of MEK.
Extracted MEK samples with punctured septa remained stable for 12 h. Extracted MIBK samples with punctured septa remained stable for at least a day. Extracted samples for both MEK and MIBK with intact septa remained stable for at least a day.
2.6 Recommended sampling time and sampling rate
2.6.1 SKC Anasorb CMS sampling tubes
Sample for up to 240 min at 50 mL/min (12 L) when using SKC
Anasorb CMS sampling tubes to collect TWA
Sample for 5 min at 50 mL/min (0.25 L) when using SKC Anasorb CMS
sampling tubes to collect ceiling
When short-term samples are collected, the air concentration equivalent to the reliable quantitation limit becomes larger. For example, the reliable quantitation limit for SKC Anasorb CMS sampling tubes is 1.1 ppm (3.25 mg/m3) for MEK when 0.25 L is sampled.
2.6.2 SKC
|
| ||
| MEK | MIBK | |
|
| ||
| SKC 3M 3520 |
16.88 32.59 |
13.62 27.00 |
|
| ||
Sample for up to 240 min when using SKC
Sample for 5 min when using SKC
When short-term samples are collected, the air concentration equivalent to the reliable quantitation limit becomes larger. For example, the reliable quantitation limit for 3M 3520 OVMs is 1.6 ppm (4.70 mg/m3) for MEK when 0.163 L is sampled.
2.7 Interferences, sampling (Section 4.9)
2.7.1 Active sampler
Retention efficiency
|
| |
| MEK(%) | MIBK(%) |
|
| |
| 95.6 | 97.2 |
|
| |
Six SKC Anasorb CMS sampling tubes were used to sample a test
atmosphere containing two times the target concentrations of MEK and
of MIBK for one hour. Three samples were removed and analyzed after
the initial one hour, and the remaining three were used to sample
Low humidity
Three SKC Anasorb CMS sampling tubes were used to sample a test atmosphere containing two times the target concentrations of MEK and of MIBK. The absolute humidity of the test atmosphere was 2.7 milligrams of water per liter of air (13.2% relative humidity at 22.6°C). The recovery for all samples was more than 95.1% of theoretical for MEK and 98.2% of theoretical for MIBK. Low humidity had no significant effect on recovery.
Low concentration
Three SKC Anasorb CMS sampling tubes were used to sample a test atmosphere containing 0.1 times the target concentrations of MEK and of MIBK. The absolute humidity of the test atmosphere was 15.5 milligrams of water per liter of air (79.7% relative humidity at 22.3°C). The recovery for all samples was more than 94.9% of theoretical for MEK and 101.1% of theoretical for MIBK. Low concentration had no significant effect on recovery.
Sampling interferences
Three Anasorb CMS sampling tubes were used to sample a test atmosphere containing one times the target concentrations of MEK and of MIBK; and 553.3 mg/m3 of acetone, 253.7 mg/m3 of isopropyl alcohol, 190.1 mg/m3 of toluene, 92.5 mg/m3 of xylene isomers, and 16.3 mg/m3 of ethyl benzene. The absolute humidity was 15.6 milligrams of water per liter of air (79.0% relative humidity at 22.3°C). The recovery for all samples was more than 99.0% of theoretical for MEK and 102.2% of theoretical for MIBK. The sampling interferences had no significant effect on recovery.
2.7.2 Diffusive samplers
Reverse diffusion
|
| |||
| SKC 575-002
|
3M 3520
| ||
| MEK(%) | MIBK(%) | MEK(%) | MIBK(%) |
|
| |||
| 99.3 | 100.0 | 96.0 | 98.6 |
|
| |||
Six SKC
Low humidity
|
| ||
| analyte | SKC |
3M 3520 |
|
| ||
| MEK MIBK |
92.2 102.5 |
92.9 101.0 |
|
| ||
Three SKC and three 3M diffusive samplers were used to sample a test atmosphere containing two times the target concentrations of MEK and of MIBK. The absolute humidity of the test atmosphere was 2.7 milligrams of water per liter of air (13.2% relative humidity at 22.6°C). The lowest recoveries for all samplers are shown in Table 2.7.2.2. Low humidity had no significant effect on recovery.
Low concentration
|
| ||
| analyte | SKC |
3M 3520 |
|
| ||
| MEK MIBK |
90.3 96.8 |
89.8 95.0 |
|
| ||
Three SKC and three 3M diffusive samplers were used to sample a test atmosphere containing 0.1 times the target concentrations of MEK and of MIBK. The absolute humidity of the test atmosphere was 15.5 milligrams of water per liter of air (79.7% relative humidity at 22.3°C). The lowest recoveries for all samplers are shown in Table 2.7.2.3. Low concentration had no significant effect on recovery.
Sampling interferences
|
| ||
| analyte | SKC |
3M 3520 |
|
| ||
| MEK MIBK |
97.6 102.2 |
93.5 101.8 |
|
| ||
Three SKC and three 3M diffusive samplers were used to sample a test atmosphere containing one times the target concentrations of MEK and of MIBK; and 553.3 mg/m3 of acetone, 253.7 mg/m3 of isopropyl alcohol, 190.1 mg/m3 of toluene, 92.5 mg/m3 of xylene isomers, and 16.3 mg/m3 of ethyl benzene. The absolute humidity was 15.6 milligrams of water per liter of air (79.0% relative humidity at 22.3°C). The lowest recoveries for all samplers are shown in Table 2.7.2.4. The sampling interferences had no significant effect on recovery.
3. Analytical Procedure
Adhere to the rules set down in your Chemical Hygiene Plan10. Avoid skin contact and inhalation of all chemicals and review all appropriate MSDSs before beginning this analytical procedure.
3.1 Apparatus
3.1.1 A GC equipped with a flame ionization detector (FID). A Hewlett-Packard Model 5890 Series II GC equipped with a ChemStation, an automatic sample injector, and an FID were used in this evaluation.
3.1.2 A GC column capable of separating MEK and MIBK from the
extraction solvent, internal standards, and potential interferences.
A J&W Scientific
3.1.3 An electronic integrator or other suitable means of measuring GC detector response. A Waters Millennium Chromatography Manager system was used in this evaluation.
3.1.4 Two and four-milliliter glass vials with PTFE-lined septum caps.
3.1.5 One and two-milliliter volumetric pipets.
3.1.6 An SKC Desorption Shaker with rack (226D-03K) was used to
extract SKC
3.2 Reagents
3.2.1 2-Butanone (methyl ethyl ketone, MEK) [CAS no. 78-93-3], reagent grade or better. The MEK used in this evaluation was 99+% A.C.S. Reagent grade (lot no. 11619CX) purchased from Aldrich (Milwaukee, WI).
3.2.2 Hexone (methyl isobutyl ketone, MIBK) [CAS no. 108-10-1], reagent grade or better. The MIBK used in this evaluation was Analytical Reagent grade (lot no. CVT) purchased from Mallinckrodt (St. Louis, MO)
3.2.3 Carbon disulfide (CS2), [CAS no. 75-15-0], reagent grade or better. The carbon disulfide used in this evaluation was 99.9+% low benzene content grade (lot no. 1054JQ) purchased from Aldrich (Milwaukee, WI).
3.2.4 N,N-Dimethyl formamide (DMF) [CAS no. 68-12-2], reagent grade or better. The DMF used in this evaluation was Certified A.C.S. grade (lot no. 902902) purchased from Fisher (Fair Lawn, NJ).
3.2.5 1-Phenylhexane (hexylbenzene) [CAS no. 1077-16-3], reagent
grade or better. The
3.2.6 The extraction solvent used for this evaluation consisted
of 1% DMF in CS2.
3.3 Standard preparation
3.3.1 Prepare concentrated stock standards by weighing 3 mL of
MEK and/or 2 mL of MIBK into a
3.3.2 Bracket sample concentrations with standard concentrations. If, upon analysis, sample concentrations fall outside the range of prepared standards, prepare and analyze additional standards to confirm instrument response, or dilute high samples with extraction solvent and reanalyze the diluted samples.
3.4 Sample preparation
3.4.1 SKC Anasorb CMS sampling tubes
Remove the plastic end caps from the sample tube and carefully
transfer each section of the adsorbent to separate
Add 1.0 mL of extracting solution to each vial and immediately seal the vials with polytetrafluoroethylene-lined caps.
Shake the vials vigorously several times during the 60 min extraction time.
3.4.2 SKC
Cut off the ends of the two protruding tubes (ports) of each sampler with a razor blade or sharp knife.
Slowly and carefully add 2.0 mL of extraction solvent through the protruding tube (port) nearest the outside edge of the sampler.
Immediately insert plugs into the ports.
Mount the samplers in the sampler rack (SKC Cat. No. 226-04-5) of a specialized shaker (SKC Cat. No. 226D-03-1) and shake the samplers for 1 hour.
Do not leave the extracted sample in the sampler. Transfer each extracted sample by removing the plugs from the sampler ports, firmly inserting the tapered end of a supplied PTFE tube into the outer port, and carefully pouring the solution through the PTFE tube into a labeled autosampler vial. Immediately cap each vial.
3.4.3 3M 3520 OVMs (In general, follow the manufacturer's instructions.)
Remove both sampler sections from the metal cans, along with the sections of PTFE tubing. Assure that the closure caps are firmly snapped to the primary and secondary sections of all the samplers. Also assure that all cap plugs are firmly seated in the cap ports. Any deviations must be noted.
Prepare one section of the sampler at a time by temporarily removing the cap plugs from the ports and adding 2.0 mL of extraction solvent through the center port.
Allow the sampler sections to extract for one hour. Apply gentle agitation to the sampler sections, periodically, during the extraction period.
Do not leave the extracted sample in the sampler. Transfer the solution from each sampler section by removing both plugs from the ports, firmly inserting a decanting spout (a small section of PTFE tubing) into the outer port and carefully pouring the liquid through the spout into a labeled autosampler vial. Immediately cap each vial.
3.5 Analysis
3.5.1 Analytical conditions
| GC conditions
|
||
| column temperature: | initial 40°C, hold 1 min, program at 4°C/min to 140°C, hold until column is clear. | |
| zone temperatures: | 220°C (injector) 220°C (detector) | |
| run time: | 26 min | |
| column gas flow: | 4.9 mL/min (hydrogen) | |
| septum purge: | 3.3 mL/min (hydrogen) | |
| injection size: | 1.0 µL (26:1 split) | |
| column: | 60-m × 0.32-mm i.d. capillary J&W
| |
| retention times: | 4.1 min (MEK) 6.3 min (MIBK) 23.4 min (1-phenylhexane) | |
| FID conditions
| ||
| hydrogen flow: | 35 mL/min | |
| air flow: | 450 mL/min | |
| nitrogen makeup flow: | 37 mL/min | |
Figure 3.5.1. Chromatogram obtained at the target concentrations with the recommended conditions.
(1- CS2; 2- MEK; 3- MIBK; 4- DMF;
5-1-phenylhexane)
3.5.2 An internal standard (ISTD) calibration method is used. A
calibration curve can be constructed by plotting
![]() Figure 3.5.2.1. Calibration curve for MEK |
![]() Figure 3.5.2.2. Calibration curve for MIBK |
3.6 Interferences (analytical)
3.6.1 Any compound that produces an FID response and has a similar retention time as the analyte or internal standard is a potential interference. If any potential interferences were reported, they should be considered before samples are extracted. Generally, chromatographic conditions can be altered to separate an interference from the analyte.
3.6.2 When necessary, the identity of an analyte peak can be confirmed with additional analytical data (Section 4.9).
3.7 Calculations
3.7.1 SKC Anasorb CMS sampling tubes
The amount of MEK and/or MIBK per sample is obtained from the appropriate calibration curve in terms of micrograms per sample, uncorrected for extraction efficiency. The back section is analyzed primarily to determine the extent of sampler saturation. If any analyte is found on the back section, it is added to the amount on the front section. This total amount is then corrected by subtracting the total amount (if any) found on the blank. The air concentration is calculated using the following formulas.
|
| |||||||||||
|
|
3.7.2 Diffusive samplers
|
| ||
| MEK | MIBK | |
|
| ||
| SKC 575-002 3M 3520 |
16.88 32.59 |
13.62 27.00 |
|
| ||
The amount of MEK and/or MIBK for the samples is obtained from the appropriate calibration curve in terms of micrograms per sample, uncorrected for extraction efficiency. The 3M 3520 is a two-section sampler and the back section is analyzed primarily to determine the extent of sampler saturation. If any analyte is found on the back section, the amount is multiplied by 2.2 (as per manufacturer's instructions) and then added to the amount on the front section. The total amount is then corrected by subtracting the total amount (if any) found on the blank. The air concentration is calculated using the following formulas.
| ||||||||||||||
|
| |||||||||||||
|
|
If the sampling site temperature is not provided, assume that it is 22.2°C. If the sampling site atmospheric pressure is not given, calculate an approximate value based on the sampling site elevation from the following equation.
| PSS = AE2 - BE + 760.0 |
|
4. Backup Data
General background information about the determination of detection limits and precision of the overall procedure is found in the "Evaluation Guidelines for Air Sampling Methods Utilizing Chromatography Analysis"11. The Guidelines define analytical parameters, specific laboratory tests, statistical calculations and acceptance criteria.
4.1 Detection limit of the analytical procedure (DLAP)
DLAP is measured as the mass of analyte introduced onto the chromatographic column. Ten analytical standards were prepared with equal increments with the highest standard containing 475 ng/mL of MEK and 553 ng/mL of MIBK. These are concentrations that would produce peaks approximately 10 times the response of a reagent blank near the elution times of the analytes. These standards, and the reagent blank were analyzed with the recommended analytical parameters (1-µL injection with a 26:1 split), and the data obtained were used to determine the required parameters (standard error of estimate and slope) for the calculation of the DLAP. The DLAP for MEK was 4.90 pg and it was 3.13 pg for MIBK.
|
![]() Figure 4.1.1 Plot of data used to determine the DLAP for MEK. | |||||||||||||||
|
![]() Figure 4.1.2 Plot of data used to determine the DLAP for MIBK. | |||||||||||||||
4.2 Detection limit of the overall procedure (DLOP) and reliable quantitation limit (RQL)
DLOP is measured as mass per sample and expressed as equivalent air concentrations, based on the recommended sampling parameters. Ten samplers were spiked with descending increments of analyte. The highest amount shown in the following tables is the amount spiked on a sampler that would produce a peak approximately 10 times the response of a sample blank. These spiked samplers, and the sample blanks were analyzed with the recommended analytical parameters, and the data obtained used to calculate the required parameters (standard error of estimate and the slope) for the calculation of the DLOP.
|
| |||||||
| MEK
|
MIBK
| ||||||
| sampler | ng | ppb | µg/m3 | ng | ppb | µg/m3 | |
|
| |||||||
| SKC CMS SKC Anasorb 747 SKC 575-002 3M 3520 |
244 291 388 230 |
7 8 33 10 |
20 24 96 29 |
129 329 376 281 |
3 7 28 11 |
11 27 115 43 | |
|
| |||||||
|
![]() Figure 4.2.1 Plot of data to determine the DLOP/RQL for MEK collected on SKC CMS sampling tubes. | ||||||||||||
|
![]() Figure 4.2.2 Plot of data to determine the DLOP/RQL for MIBK collected on SKC CMS sampling tubes. | ||||||||||||
|
![]() Figure 4.2.3 Plot of data to determine the DLOP/RQL for MEK collected on SKC Anasorb 747 sampling tubes. | ||||||||||||
|
![]() Figure 4.2.4 Plot of data to determine the DLOP/RQL for MIBK collected on SKC Anasorb 747 sampling tubes. | ||||||||||||
|
![]() Figure 4.2.5 Plot of data to determine the DLOP/RQL for MEK collected on SKC | ||||||||||||
|
![]() Figure 4.2.6 Plot of data to determine the DLOP/RQL for MIBK collected on SKC | ||||||||||||
|
![]() Figure 4.2.7 Plot of data to determine the DLOP/RQL for MEK collected on 3M 3520 OVMs. | ||||||||||||
|
![]() Figure 4.2.8 Plot of data to determine the DLOP/RQL for MIBK collected on 3M 3520 OVMs. | ||||||||||||
The RQL is considered the lower limit for precise quantitative measurements. It is determined from the regression line parameters obtained for calculation of the DLOP, providing the extraction efficiency (EE) is 75% to 125%.
|
| |||||||||
| MEK
|
MIBK
| ||||||||
| sampler | ng | ppb | µg/m3 | EE | ng | ppb | µg/m3 | EE | |
|
| |||||||||
| SKC CMS SKC Anasorb 747 SKC 3M 3520 |
813 971 1295 766 |
23 27 109 33 |
68 81 320 98 |
98.5 101.5 90.4 105.3 |
430 1097 1255 937 |
9 22 94 35 |
36 91 384 144 |
111.7 98.2 81.0 86.4 | |
|
| |||||||||
![]() Figure 4.2.9 Chromatogram of the RQL for MEK extracted from SKC Anasorb CMS sampling tubes. Peak 1 is MEK. |
![]() Figure 4.2.10 Chromatogram of the RQL for MIBK extracted from SKC Anasorb CMS sampling tubes. Peak 1 is MIBK. | |
| | ||
![]() Figure 4.2.11 Chromatogram of the RQL for MEK extracted from SKC Anasorb 747 sampling tubes. Peak 1 is MEK. |
![]() Figure 4.2.12 Chromatogram of the RQL for MIBK extracted from SKC Anasorb 747 sampling tubes. Peak 1 is MIBK. | |
| | ||
![]() Figure 4.2.13 Chromatogram of the RQL for MEK extracted from SKC |
![]() Figure 4.2.14 Chromatogram of the RQL for MIBK extracted from SKC | |
| | ||
![]() Figure 4.2.15 Chromatogram of the RQL for MEK extracted from 3M 3520 OVM. Peak 1 is MEK. |
![]() Figure 4.2.16 Chromatogram of the RQL for MIBK extracted from 3M 3520 OVM. Peak 1 is MIBK. |
4.3 Instrument Calibration
The standard errors of estimate were determined from the linear regressions of data points from standards over a range that covers 0.25 to 2 times the target concentrations for SKC CMS sampling tubes. This was the sampler with the highest mass loadings. Calibration curves were constructed and shown in Section 3.5.2 from the injections of the fifteen standards. The standard errors of estimate are 64 µg/sample for MEK and 47 µg/sample for MIBK.
|
| ||||
| standard concn (µg/sample) |
area counts (µV·s) | |||
|
| ||||
| 1900 3800 7125 10450 14250 |
209059 382186 711627 1030541 1410615 |
203442 383631 702855 1028461 1414645 |
194603 389559 701446 1025964 1406129 | |
|
| ||||
|
| ||||
| standard concn (µg/sample) |
area counts (µV·s) | |||
|
| ||||
| 1300 2601 4876 7152 9753 |
171450 313431 584366 845491 1157297 |
166556 313539 575873 842971 1161587 |
158962 319156 576681 839986 1153280 | |
|
| ||||
4.4 Precision (overall procedure)
4.4.1 SKC CMS sampling tubes
The precision at the 95% confidence level is obtained by
multiplying the standard error of estimate by 1.96 (the
4.4.2 Diffusive samplers
The precisions of the overall procedure at the 95% confidence
level for the ambient temperature
|
| |||||||||
| SKC 575-002 Passive Sampler |
3M 3520 OVM
| ||||||||
| MEK | MIBK | MEK | MIBK | ||||||
| known condition |
SEE (%) | precision (±%) | SEE (%) | precision (±%) | SEE (%) | precision (±%) | SEE (%) | precision (±%) | |
|
| |||||||||
| both T&P only T only P neither T nor P |
9.12 9.60 11.94 12.30 |
17.8 18.7 23.3 24.1 |
9.05 9.53 11.88 12.26 |
17.7 18.7 23.3 24.0 |
8.32 8.84 11.34 11.73 |
16.3 17.3 22.2 23.0 |
8.03 8.57 11.13 11.52 |
15.7 16.8 21.8 22.6 | |
|
| |||||||||
4.5 Storage tests
4.5.1 Active samples
Storage samples for MEK and MIBK were generated by sampling
controlled test atmospheres with SKC CMS and with SKC Anasorb 747
sampling tubes at 50 mL/min for four hours. The analyte
concentrations of the test atmospheres were the target
concentrations with an absolute humidity of 14.3 milligrams of water
per liter of air (77.2% at 21.1°C).
|
| |||||||
| time (days) |
ambient storage recovery (%) |
refrigerated storage recovery (%) | |||||
|
| |||||||
| 0 2 5 8 12 15 |
95.0 90.7 88.2 92.3 92.2 85.8 |
94.4 89.2 83.7 89.7 86.3 80.4 |
90.8 96.4 88.0 91.5 87.3 82.7 |
95.0 96.3 93.0 96.2 94.0 92.6 |
94.4 95.9 92.7 94.3 94.1 94.2 |
90.8 96.4 92.0 95.1 93.3 88.8 | |
|
| |||||||
|
| |||||||
| time (days) |
ambient storage recovery (%) |
refrigerated storage recovery (%) | |||||
|
| |||||||
| 0 2 5 8 12 15 |
96.1 92.7 91.0 96.6 96.7 95.1 |
95.3 91.4 89.7 94.6 94.4 88.5 |
92.6 97.5 88.0 96.5 95.1 90.6 |
96.1 96.3 95.2 96.3 95.3 95.5 |
95.3 96.1 94.6 96.4 95.9 97.2 |
92.6 95.9 93.1 97.0 96.0 96.0 | |
|
| |||||||
|
| |||||||||
| time (days) |
ambient storage recovery (%) |
refrigerated storage recovery (%) | |||||||
|
| |||||||||
| 0 2 5 8 12 15 |
89.3 82.8 75.9 76.7 74.2 73.3 |
90.7 82.6 77.1 76.6 73.2 74.0 |
90.8 84.0 78.4 76.9 70.6 70.4 |
89.3 88.9 86.5 82.3 81.2 79.3 |
90.7 88.5 87.1 81.5 80.5 81.1 |
90.8 87.1 85.8 83.1 78.7 80.4 | |||
|
| |||||||||
|
| |||||||
| time (days) |
ambient storage recovery (%) |
refrigerated storage recovery (%) | |||||
|
| |||||||
| 0 2 5 8 12 15 |
93.6 93.8 91.8 93.4 92.4 93.5 |
93.9 93.4 93.8 93.7 91.5 93.0 |
94.4 94.6 92.9 93.3 88.5 89.2 |
93.6 93.1 93.9 92.4 92.9 92.4 |
93.9 94.5 91.2 92.2 93.1 93.6 |
94.4 92.9 93.0 91.6 91.3 93.8 | |
|
| |||||||
4.5.2 Diffusive samplers
Storage samples for MEK and MIBK were generated by sampling
controlled test atmospheres with SKC
|
| ||||||||
| time (days) |
ambient storage recovery (%) |
refrigerated storage recovery (%) | ||||||
|
| ||||||||
| 0 2 5 8 12 15 |
96.6 95.5 90.2 83.6 84.1 79.3 |
98.9 95.7 90.5 86.0 84.3 79.5 |
89.2 98.5 87.2 89.9 83.0 78.8 |
96.6 94.6 95.9 90.5 91.2 91.3 |
98.9 97.7 96.8 92.0 91.2 90.3 |
89.2 99.5 95.8 93.8 93.2 93.7 | ||
|
| ||||||||
|
| ||||||||
| time (days) |
ambient storage recovery (%) |
refrigerated storage recovery (%) | ||||||
|
| ||||||||
| 0 2 5 8 12 15 |
96.9 96.6 92.1 89.9 89.3 84.8 |
99.2 95.9 93.2 93.0 89.7 85.1 |
89.8 97.0 88.1 92.5 89.3 85.7 |
96.9 94.3 95.2 86.7 89.9 87.5 |
99.2 96.7 95.0 91.4 89.6 87.6 |
89.8 98.4 93.9 93.0 90.5 89.4 | ||
|
| ||||||||
|
| ||||||||
| time (days) |
ambient storage recovery (%) |
refrigerated storage recovery (%) | ||||||
|
| ||||||||
| 0 2 5 8 12 15 |
96.9 96.5 98.7 89.2 94.0 99.8 |
101.3 96.6 92.9 100.5 92.8 96.2 |
92.8 89.5 92.4 92.7 100.2 98.0 |
96.6 96.9 101.8 92.7 104.1 98.8 |
101.3 93.5 97.6 97.6 91.5 93.9 |
92.8 94.6 97.5 92.3 95.1 102.8 | ||
|
| ||||||||
|
| ||||||||
| time (days) |
ambient storage recovery (%) |
refrigerated storage recovery (%) | ||||||
|
| ||||||||
| 0 2 5 8 12 15 |
101.2 101.8 103.7 95.3 99.7 105.5 |
104.9 101.2 100.1 105.8 100.9 103.3 |
100.5 94.9 98.7 99.2 105.0 103.0 |
101.2 102.4 109.4 97.8 108.5 103.1 |
104.9 99.4 103.3 105.3 97.3 98.7 |
100.5 100.5 102.1 96.9 101.8 106.9 | ||
|
| ||||||||
![]() Figure 4.5.2.1 Ambient Storage for MEK collected on SKC |
![]() Figure 4.5.2.2 Refrigerated Storage for MEK collected on SKC | |
| | ||
![]() Figure 4.5.2.3 Ambient Storage for MIBK collected on SKC |
![]() Figure 4.5.2.4 Refrigerated Storage for MIBK collected on SKC | |
| | ||
![]() Figure 4.5.2.5 Ambient storage for MEK collected on 3M 3520 OVMs. |
![]() Figure 4.5.2.6 Refrigerated storage for MEK collected on 3M 3520 OVMs. | |
| | ||
![]() Figure 4.5.2.7 Ambient storage for MIBK collected on 3M 3520 OVMs. |
![]() Figure 4.5.2.8 Refrigerated storage for MIBK collected on 3M 3520 OVMs. |
4.6 Reproducibility
Six samples for each of the three samplers evaluated in this method were collected from a controlled test atmosphere and were submitted to OSHA SLTC for analysis. The concentration of the test atmosphere was 593.46 mg/m3 for MEK and 393.68 mg/m3 for MIBK. The absolute humidity was 16.9 milligrams of water per liter of air (77.8% RH at 24°C). The face velocity of the sampled air was 0.4 m/s. The samples were analyzed utilizing a draft copy of this procedure for analyst instruction. The samples were analyzed after being stored for 2 days at 4°C. Sample results were corrected for extraction efficiency. No sample result for either analyte had a deviation greater than the precision of the overall procedure determined in Section 4.4.
|
| ||||||||
| MEK
|
MIBK
| |||||||
| theoretical (µg/sample) |
recovered (µg/sample) |
recovery (%) |
deviation (%) |
theoretical (µg/sample) |
recovered (µg/sample) |
recovery (%) |
deviation (%) | |
|
| ||||||||
| 7157.1 6991.0 7151.2 6688.3 7353.0 6991.0 |
6715.1 6514.4 6551.4 6101.4 6743.1 6570.5 |
93.8 93.2 91.6 91.2 91.7 94.0 |
-6.2 -6.8 -8.4 -8.8 -8.3 -6.0 |
4747.8 4367.6 4743.8 4436.8 4877.7 4637.6 |
4508.6 4388.5 4331.7 4137.9 4379.1 4399.1 |
95.0 100.5 91.3 93.3 89.8 94.9 |
-5.0 | |
|
| ||||||||
|
| ||||||||
| MEK
|
MIBK
| |||||||
| theoretical (µg/sample) |
recovered (µg/sample) |
recovery (%) |
deviation (%) |
theoretical (µg/sample) |
recovered (µg/sample) |
recovery (%) |
deviation (%) | |
|
| ||||||||
| 2772.7 2772.7 2772.7 2772.7 2772.7 2772.7 |
2719.3 3062.3 2818.2 2720.2 2738.9 2688.3 |
98.1 110.4 101.6 98.1 98.8 97.0 |
-1.9 10.4 1.6 -1.9 -1.2 -3.0 |
1484.1 1484.1 1484.1 1484.1 1484.1 1484.1 |
1548.1 1729.8 1602.4 1558.0 1598.7 1559.5 |
104.3 116.6 108.0 105. | ||